Painting systems for liquid coatings

Lackierkabine

Spray painting is the coating process that is frequently used in industrial painting due to its efficient and easy-to-handle technology. Painting systems for liquid coating materials will continue to play an important role in the future. The advantages of the process are that it can be carried out in dry or wet cutting, it is a controllable and simple technology, it is flexible in terms of colors, it provides effective corrosion protection and it is a system with a maintenance-friendly, robust and durable design. In addition to our standard solutions, we can also offer you customized solutions.

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ADVANTAGES OF LIQUID PAINTING SYSTEMS

Liquid coating systems offer advantages, which is why they are used in many different industries.

  • Versatility: Liquid coating systems can coat a variety of materials and are therefore
    suitable for many different industries.
  • High gloss finish: The gloss level cannot currently be achieved by powder coatings.
  • Wide range of colors: When coating with liquid coating systems, you have a large selection of colors, textures and effects to choose from. This means there are no limits to creativity when it comes to coating.
  • Adaptability to complex shapes: Liquid coatings can adapt well to complex shapes and contours, making them ideal for coating three-dimensional objects.
  • Low investment costs: In contrast to other painting techniques, liquid painting systems usually involve lower investment costs.
  • Fast color changes: Color changes can be implemented quickly with liquid coating systems. However, except for a few shots, without recovery of the overspray.

Liquid painting systems are widely used in industries such as automotive, furniture, household appliances, electronics, aerospace, and metal processing.

Liquid painting systems from e. Luterbach

We manufacture various painting systems, also for customized applications. Our team of experts realizes painting booths in plants, large-space painting booths and multifunctional booths.


SolGel Lackierroboter

Paint booths in systems

With automatic painting systems, large quantities can be produced reliably and just in time. The manual, partially or highly automated and intelligent liquid painting systems include all the necessary process steps and are usually accompanied by automated conveyor technology. Paint booths from e. Luterbach are characterized by their outstanding energy efficiency and high degree of innovation. The contemporary use of painting robots and the integration of a higher-level MES system are among our core competencies. From automatic component recognition to coating using multi-axis robots, there are no limits to our degree of automation. Thanks to the intelligent MES system, all desired processes can be monitored and reported as required, including remotely. We offer process reliability in all areas so that we can maintain a high standard of quality even for delicate applications.

The level of automation of the coating process is customer-specific and can also be regulated in individual sub-processes. Semi-automatic systems with manual overhead conveyor and partially automated processes, such as in the oven, are also possible. Automation makes it possible to achieve the highest possible hanger utilization, which increases throughput enormously. Process-integrated conveyor technology brings the parts to the processes in the desired arrangement in order to achieve an optimum workflow with the highest possible throughput. Solvent-based or water-based paint is applied using the latest technology from our partners. Flexible color change systems are of course also part of our ultra-modern systems. We seamlessly integrate the processes of degreasing/cleaning, adhesive water drying, liquid paint application, color change systems, evaporation, drying ovens, cooling zones, conveyor technology and robotics into our systems.

Large-capacity spray booths

For workpieces in exceptionally large areas, we offer you customized solutions for largecapacity booths. Despite their size, these booths are energy-efficient and comply with all current standards so that they can be operated in an environmentally friendly and costsaving manner. Our large-capacity cabins can be equipped with various handling devices and conveyor technology for heavy loads. This allows your processes to be efficiently integrated into the existing workflow and optimized. This combination enables you to guarantee reliable and just-in-time production, even for very large and heavy workpieces. From automatic component recognition to coating using multi-axis robots, we offer comprehensive automation options. The MES system monitors and controls all processes to ensure maximum process reliability and quality standards. The customizable level of automation and the process-integrated conveyor technology maximize the utilization and throughput of your production lines.

Multifunktionsanlage

Multifunctional cabins

e. Luterbach AG has developed a multifunctional cabin that can handle large and heavy components with minimal handling effort. This compact booth offers flexible processes such as washing, drying, painting and evaporation. The customized ventilation system ensures optimum employee protection, efficient air flow and energy-saving heating. Our multifunctional booths are all-rounders for the reliable and just-in-time production of large quantities. They include all the necessary process steps and are supported by automated conveyor technology. The level of automation can be adjusted according to customer requirements. Maximum utilization of the conveyor increases throughput. Processintegrated conveyor technology optimizes workflow and throughput. Flexible color change systems and state-of-the-art technology are standard. We seamlessly integrate all relevant processes into our systems.

Discover our customized solutions for ventilation technology!

What components make up a liquid painting system?

Painting systems for liquid coating materials (also known as wet painting systems) apply paint to different surfaces. They are used in various sectors, such as the automotive, furniture, metal and plastics industries. An innovative coating system can include various components and systems to control and optimize the liquid coating process.

  • Preparation & pre-treatment area: Painting systems should always be equipped with preparation & pre-treatment stations in which the surfaces of the workpieces are cleaned, degreased, sanded if necessary and thus prepared for painting.
  • Paint booth: The paint is applied to the surfaces in paint booths. These are enclosed spaces designed to ensure uniform and dust-free painting.
  • Paint application systems: These can consist of cup guns, pump system 2K mixing systems or electrostatics. Depending on the requirements of the system, they are either automated or manually operated.
  • Drying oven: After painting, the workpieces must be dried to ensure that the paint is fully cured. Different drying methods are used for this. In many cases, a preceding evaporation zone is used. This is an important intermediate step, especially for water-based paints.
  • Quality control systems: Quality control systems such as colorimeters, coating thickness gauges or visual inspection systems are used to ensure that the coating meets the required standards.

Painting systems for liquid coating materials from e. Luterbach

As an expert in liquid coating systems and a leading manufacturer in Switzerland, we offer customized coating systems for specific customer requirements in addition to our standard solutions. Together with you and our partners, we develop the optimum solution for your needs. Contact us – we look forward to your project!

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Support-Hotline

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Kontakt Hotline e. Luterbach AG

e. Luterbach AG

Plant engineering for the painting industry

 

Mülacher 10, CH-6024 Hildisrieden