Painting robots

Batch size 1, skilled labor shortages, cost pressures – more automation!

Achieve a flawless finish automatically.

Painting robots are taking on more and more tasks in modern coating systems.
We design tailored solutions in collaboration with our customers and while we remain flexible regarding the robot brand, we are happy to provide expert recommendations.

Robotic solutions can be adapted to nearly any application area.

Contact us today and optimize your painting processes with smart automation solutions!

Actually all of them: from atomizers to electrostatics (ESTA), rotary bells, and powder coating.

Depending on the application, several programming methods are available:

Point2Point programming: The control unit is used to move the robot from point to point and teach in. This method is rarely used today.

Offline programming: The painting booth, robot, and workpiece are modeled in 3D within a virtual space. Intelligent tools allow you to “paint” the part digitally on a PC. The program is then tested on the real system and optimized if necessary.

Self-Teach programming: Designed for simpler but highly variable geometries, this method uses a modality assigned to the robot. Upon entering the booth, the workpiece is 3D-scanned. For example, in the case of a window, the interior, exterior, and front surfaces are identified. The software instantly generates the program, and the robot begins painting. This is an ideal solution for large hanging assemblies.

Teach-In programming: The painter “guides” the robot by hand, showing it how to coat the part. The robot records these movements and replicates them precisely, including the painter’s natural gestures. This approach is especially effective for complex or frequently changing parts, as commonly encountered by contract coaters.

This depends on the task and the selected programming method:
With a 3D tool, virtually anyone can learn to program a robot.

Teach-in programming is best performed by experienced painters.

Self-teach programming is automatic and requires minimal to no interaction. Integrated with our SmartMES, modalities are automatically assigned to the hanging assembly.

Programs are generally stored centrally and ideally called up automatically by the control system, enabling full automation.

However, it is crucial to consider numerous parameters, such as variations in paint types or coatings, which may require additional programs. Properly managing these complexities becomes effortless with our SmartMES, ensuring smooth and reliable operations.

Support-Hotline

On request we offer

24/7 support

for our systems.

 

Kontakt Hotline e. Luterbach AG

e. Luterbach AG

Plant engineering for the painting industry

 

Mülacher 10, CH-6024 Hildisrieden