HIGH DEGREE OF AUTOMATIONFrom automatic part recognition to coating with multi-axis robots, there are no limits to what we can achieve.REPORTING CAPABILITIESWith our intelligent MES system, all processes can be monitored and reported as needed, including remote access options.PROCESS RELIABILITY AND QUALITY:We ensure process safety across all areas, maintaining high-quality standards even for complex applications.COATING PROCESS:The level of automation in the coating process can be tailored to specific customer needs. Even semi-automated systems, such as those using manual overhead conveyors or partially automated ovens, are possible.HIGH THROUGHPUT:Automation allows for maximum utilization of hangers, significantly boosting throughput.CONVEYOR TECHNOLOGY:Integrated conveyor systems deliver parts in optimal arrangements to defined processes, ensuring an efficient workflow and maximum throughput.COATING APPLICATION:Our systems apply solvent- or water-based coatings using cutting-edge technology provided by our trusted partners. Flexible color change systems are a standard feature in all advanced installations. We integrate the following processes seamlessly into our systems:– Degreasing / Cleaning – Flash-off drying – Liquid coating application – Color change systems – Flash-off zones – Drying ovens– Cooling zones– Conveyor technology – RoboticsTechnical data:Core components:– Fans– Filter systems – Heating – Heat recovery systems – Humidification – Cooling / Dehumidification – Exhaust air treatment (e.g., RTO, air scrubbers)Materials: Galvanized steel Coated steel Stainless steel (1.4307 and 1.4404) Plastics like PPsAir volumes: As per DIN EN-16985 standards Filter systems: – Coarse dust filter ISO coarse 40% (G3) – Machine protection filter ISO ePM10 50% (M6) – Fine filter ISO ePM1 70% – HEPA filters up to H14 – Air scrubbersHeating options: – Electric – Heating water – Gas (direct/indirect) – Oil (indirect) – Thermal oilHeat recovery options: – Static plate heat exchangers (up to 65% efficiency) – Rotary heat exchangers (up to 85% efficiency) – Sorption regenerators (up to 85% efficiency, including latent energy/moisture recovery) – KVS systems (up to 45% efficiency) – Heat pumpsHumidification options: – High-pressure humidification with osmosis water – Ultrasonic atomization – Steam humidification
