Application examples: Metal processingIn a large hall, components are welded and ground. The hall was completely blackened by metal dust that had accumulated over decades, even though decentralized extraction systems were in place. A path for material flow runs through the center.Solution:The hall was cleaned, and an intermediate ceiling was installed below the truss. Since then, the air has been extracted at the facades, cleaned with a cartridge filter system, and combined with a supply and exhaust air system that provides fresh air. Wooden windowsThe wooden frames and windows are lightly sanded after flooding to break the raised fibers. Typically, the windows were sanded lying on trestles. The dust was not centrally extracted but spread throughout the production area.Solution 1:The entire suspension remains in front of an extraction wall. The wall can be moved towards the component. The work is performed ergonomically on the vertical frame. The dust is removed and returned to the room through a HEPA filter.Solution 2:The same principle as Solution 1, but the suspension is continuously moved. Welding shopIn the past, extraction systems with extraction arms were often used. Nowadays, it is evident that these are not efficiently used enough and, therefore, do not sufficiently protect employees from toxic dust.Solution:Integral ventilation concept with source supply air at the workplaces and central extraction with cartridge filters. Orthopedic technologyIn orthopedic technology, a lot of work is done with plaster models and plastics. A lot of dust is generated while working, and solvents are also used. The new building is planned as a Minergie Plus house, allowing only minimal air volumes.Solution:– Recirculating filter system for dust and plastic particles– Ventilated workstations for handling solvents, including ventilation and activated carbon filters– Cabinets with integrated extraction and EI90– Small paint booth for small painting jobsTechnical data:Basic components:– Fans– Filter systems– Heating– Heat recoveryMaterials:– Galvanized steel– Painted steel– Stainless steel 1.4307 and 1.4404Air volumes: 2,000 – 80,000 m³/hTemperatures: Typically room temperatureFilter systems:– Fine filter ISO ePM1 70%– HEPA filter up to H14– Activated carbonHeating:– Electric– Hot Water– Direct/Indirect Gas– Indirect oil– Thermal oilHeat recovery:– Static plate heat exchangers (up to 65% efficiency)– Rotary heat exchangers (up to 85% efficiency)– Sorption regenerators (up to 85% efficiency, including latent energy/moisture)