{"id":8255,"date":"2025-01-28T17:31:01","date_gmt":"2025-01-28T16:31:01","guid":{"rendered":"https:\/\/www.luterbach-ag.ch\/produkte\/%productgroup%\/chemical-dosing-master\/"},"modified":"2025-04-09T16:13:22","modified_gmt":"2025-04-09T14:13:22","slug":"chemical-dosing-master","status":"publish","type":"products","link":"https:\/\/www.luterbach-ag.ch\/en\/products\/chemical-dosing\/chemical-dosing-master\/","title":{"rendered":"Chemical dosing Master"},"content":{"rendered":"\t\t
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Our principle: Safe and efficient chemical handling!<\/strong><\/p>

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Hardware excellence:<\/h4>\r\n

For our systems we use high-quality components from Prominent, Sera, and Jumo.
Frequency-controlled pumps with dynamic speed adjustments allow for precise dosing and enable handling large volumes with the same pump.<\/p>\r\n

Key features:
– One pump can serve multiple baths.
– Multiple pumps can connect to a single ibc tank.
– Recording of throughput quantities via measuring cells, clock generator signals gauging\/time unit<\/p>

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Core functions:<\/h4>\r\n

– Measurement of conductivity, ph, and temperature
– Two-point calibration of ph probes via controller or transmitter
– Adjustable setpoints for minimum and maximum values
– Configurable thresholds for alarms (min\/max)
– Real-time display of tank levels<\/p>

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Advanced features:<\/h4>\r\n

– Control for increasing or decreasing actual values via chemical addition or reduction*
– Start-up lock based on time and\/or cycle count
– Dosing pulses managed by time or volume
– Compensation for fresh water supply in proportion to chemicals**
– Cycle-controlled batch dosing, either absolute or limited by actual value
– Time-controlled batch dosing
– Additives can be proportionally co-dosed with each chemical
– Manual fine-tuning with additional chemical inputs<\/p>

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Data logging \/ analysis<\/h4>\r\n

All relevant data is logged and stored on an SQL server for in-depth analysis. The system supports exporting data for further evaluation. Key data points are:
– Consumption and wastewater* metrics by bath, chemical, and water** usage
– Time-based reporting (hourly, daily, weekly, monthly, yearly) through Power BI
– Connectivity via MES server or standalone systems at lab workstations***<\/p>

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*Requires specific hardware for active draining.
\r\n**Applicable if water supply measurements are installed.
\r\n***MES server integration or direct control connection required (routing).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Technical data:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Pumps:<\/b>
– Frequency-controlled motor diaphragm pumps for high accuracy and performance
– Magnetic diaphragm pumps for small but precise additive dosing<\/p>\n

Flow rates:<\/b> 1 ml\/h to 1000 l\/h<\/p>\n

Pressure range:<\/b> 4 to 25 bar<\/p>\n

Materials:<\/b>
– PVDF
– PP
– PVC
– Stainless steel 1.4571\/1.4404<\/p>\n

Reproducibility:<\/b> \u00b12%<\/p>\n

Safety:<\/b> Integrated hydraulic overflow and vent valve<\/p>\n

Protection class:<\/b> IP 55 and IP 66<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"featured_media":2598,"template":"","productgroup":[126],"class_list":["post-8255","products","type-products","status-publish","has-post-thumbnail","hentry","productgroup-chemical-dosing"],"_links":{"self":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8255","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products"}],"about":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/types\/products"}],"version-history":[{"count":19,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8255\/revisions"}],"predecessor-version":[{"id":9174,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8255\/revisions\/9174"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/media\/2598"}],"wp:attachment":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/media?parent=8255"}],"wp:term":[{"taxonomy":"productgroup","embeddable":true,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/productgroup?post=8255"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}