{"id":8229,"date":"2025-01-28T16:44:55","date_gmt":"2025-01-28T15:44:55","guid":{"rendered":"https:\/\/www.luterbach-ag.ch\/produkte\/%productgroup%\/immersion-pre-treatment-systems\/"},"modified":"2025-04-09T16:06:49","modified_gmt":"2025-04-09T14:06:49","slug":"immersion-pre-treatment-systems","status":"publish","type":"products","link":"https:\/\/www.luterbach-ag.ch\/en\/products\/pre-treatment-systems\/immersion-pre-treatment-systems\/","title":{"rendered":"Immersion pre-treatment systems"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"8229\" class=\"elementor elementor-8229 elementor-2355\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-dc6a41b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"dc6a41b\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-838b52f\" data-id=\"838b52f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6d313c6 elementor-widget elementor-widget-text-editor\" data-id=\"6d313c6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3>Manual systems:<\/h3><br><p>Manual immersive systems are ideal for small-scale operations. Using a compact crane, individual parts or baskets can be dipped from one bath to the next, with no limit on the number of steps involved.<\/p><br><h3>System configurations:<\/h3><br><p>In addition to classic linear configurations, we offer u-shaped and z-shaped layouts.<br>U-shaped systems typically feature two separate lines connected by transfer zones, while z-shaped systems consist of two or three parallel bath rows equipped with three-axis transfer units.<br>These configurations are highly compact, maximizing floor space efficiency.<\/p><br><h3>Energy optimization:<\/h3><br><p>Our immersive systems are engineered for maximum energy efficiency. High-performance pumps with frequency-controlled adjustments deliver power only when needed. The ventilation system ensures proper air exchange while recovering heat from exhaust air to minimize energy loss.<\/p><br><h3>Circulation methods:<\/h3><br><p>Circulation of the bath medium depends on the process and may involve:<br>&#8211; Air circulation using side-channel blowers<br>&#8211; Eductors to amplify pump flow<br>&#8211; Agitators for enhanced mixing<\/p><br><h3>Lid systems:<\/h3><br><p>Automatic lids, often overlooked during planning, are crucial for energy savings by reducing evaporation losses &#8211; similar to using a lid on a cooking pot.<br>We offer a variety of lid systems to meet your specific needs.<\/p><br><h3>Air scrubbers:<\/h3><br><p>Certain processes require air scrubbers to prevent aerosol emissions and protect the environment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5b2bfb7 elementor-widget elementor-widget-video\" data-id=\"5b2bfb7\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/SWqn-IUYS6I&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;mute&quot;:&quot;yes&quot;,&quot;loop&quot;:&quot;yes&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"> <div class=\"brlbs-cmpnt-container brlbs-cmpnt-content-blocker\" data-borlabs-cookie-content-blocker-id=\"youtube-content-blocker\" data-borlabs-cookie-content=\"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\"><div class=\"brlbs-cmpnt-cb-preset-c brlbs-cmpnt-cb-youtube\"> <div class=\"brlbs-cmpnt-cb-thumbnail\" style=\"background-image: url('https:\/\/www.luterbach-ag.ch\/wp-content\/uploads\/borlabs-cookie\/1\/yt_SWqn-IUYS6I_hqdefault.jpg')\"><\/div> <div class=\"brlbs-cmpnt-cb-main\"> <div class=\"brlbs-cmpnt-cb-play-button\"><\/div> <div class=\"brlbs-cmpnt-cb-content\"> <p class=\"brlbs-cmpnt-cb-description\">You are currently viewing a placeholder content from <strong>YouTube<\/strong>. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.<\/p> <a class=\"brlbs-cmpnt-cb-provider-toggle\" href=\"#\" data-borlabs-cookie-show-provider-information role=\"button\">More Information<\/a> <\/div> <div class=\"brlbs-cmpnt-cb-buttons\"> <a class=\"brlbs-cmpnt-cb-btn\" href=\"#\" data-borlabs-cookie-unblock role=\"button\">Unblock content<\/a> <a class=\"brlbs-cmpnt-cb-btn\" href=\"#\" data-borlabs-cookie-accept-service role=\"button\" style=\"display: inherit\">Accept required service and unblock content<\/a> <\/div> <\/div> <\/div><\/div><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-97474af\" data-id=\"97474af\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6ab3132 elementor-widget elementor-widget-heading\" data-id=\"6ab3132\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Technical data:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c8dc026 elementor-widget elementor-widget-text-editor\" data-id=\"c8dc026\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><b>Component dimensions:<\/b><br \/>Length: 1m\u201312m<br \/>\nWidth: 0.2m\u20132m<br \/>Height: 1m\u20133.5m<\/p>\n<p><\/p>\n<p><b>Process steps:<\/b><br \/>Typically between 3 and 20<\/p>\n<p><b>Processes:<\/b><br \/>&#8211; Degreasing<br \/>&#8211; Rinsing<br \/>&#8211; Pickling<br \/>&#8211; Passivation<br \/>&#8211; Dip coatings<br \/>&#8211; Drying<\/p>\n<p><\/p>\n<p><b>Dwell times:<\/b> From 1 second to 30 minutes<\/p>\n<p><\/p>\n<p><b>Materials:<\/b><br \/>Stainless steel 1.4307 and 1.4404<br \/>\nPlastics<\/p>\n<p><\/p>\n<p><b>Air volumes:<\/b> 5,000\u201350,000 m\u00b3\/h<\/p>\n<p><\/p>\n<p><b>Transfer systems:<\/b><br \/>Automated, with 1\u20135 hangers per transfer frame<br \/>Automatic loading and unloading available<\/p>\n<p><\/p>\n<p><b>Positioning accuracy (X, Y, Z axis):<\/b> +\/- 1mm<\/p>\n<p><\/p>\n<p><b>Bath maintenance systems:<\/b><br \/>&#8211; Bag filters<br \/>&#8211; Candle filters<br \/>&#8211; Oil separators<br \/>&#8211; Coalescence separators<br \/>&#8211; Ultra- and nanofiltration<\/p>\n<p><\/p>\n<p><b>Wastewater treatment:<\/b><br \/>&#8211; CP systems (chemical\/physical)<br \/>&#8211; Evaporator systems (closed-loop)<br \/>&#8211; Flocculation systems<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"featured_media":8604,"template":"","productgroup":[127],"class_list":["post-8229","products","type-products","status-publish","has-post-thumbnail","hentry","productgroup-pre-treatment-systems"],"_links":{"self":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8229","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products"}],"about":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/types\/products"}],"version-history":[{"count":28,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8229\/revisions"}],"predecessor-version":[{"id":9172,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/products\/8229\/revisions\/9172"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/media\/8604"}],"wp:attachment":[{"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/media?parent=8229"}],"wp:term":[{"taxonomy":"productgroup","embeddable":true,"href":"https:\/\/www.luterbach-ag.ch\/en\/wp-json\/wp\/v2\/productgroup?post=8229"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}